Ready-Mix Concrete (RMC Plant)
Ready-mix concrete is concrete that is manufactured in a factory or batching plant, according to a set recipe, and then delivered to a work site by truck mounted in–transit mixers. This results in a precise mixture, allowing specialty concrete mixtures to be developed and implemented on construction sites. The first ready-mix factory was built in the 1930s, but the industry did not begin to expand significantly until the 1960s, and it has continued to grow since then.
Ready-mix concrete is often preferred over on-site concrete mixing because of the precision of the mixture and reduced work site confusion.
Ready-mix concrete, or RMC as it is popularly called, refers to concrete that is specifically manufactured for delivery to the customer’s construction site in a freshly mixed and plastic or unhardened state. Concrete itself is a mixture of Portland cement, water and aggregates comprising sand and gravel or crushed stone.
Uses
- It is used in the construction of bridge, dam etc.
- It is used in the construction overhead roads, pools, multistories building etc.
- It can be directly used at the construction site.
- It help greater element of automation and precision concrete mixing.
- A much higher quality and more constituent uniformity and increase standardization and speed which is done ten times faster as compared to site mixed concrete.
Advantages of Ready Mixed Concrete
- Quality of concrete: Ready-mix concrete uses sophisticated plant and equipment, which enables it to produce quality concrete. There is strict control on the quality of all ingredients through rigorous testing, applying stringent controls on process parameters, meticulously monitors key properties of concrete. All these result in providing uniform and assured quality of concrete to customers. In contrast, in a typical site-mixed concrete there is poor control on the quality of input materials, batching of ingredients and mixing of concrete, thus the resultant quality of concrete is poor, non-uniform and inconsistent.
- Speed of construction: Mechanized operations at ready-mix plants ensure that construction activities are speeded up. While the production output from a typical site-mixed concrete operation using 8/12 mixer is around 4-5 m3/hour, the output form a 30-60-m3/hour. Thus there is nearly 10-fold increase in the output which translates into direct savings to the customer.
- Elimination of Material Procurement Requirements and Storage Hassles: With the use of RMC, customers are not required to procure and store cement, aggregates, sand, water and admixtures at site. This not only drastically reduces the space requirements at construction sites but also minimizes efforts on the part of customers to procure different materials, ensure their proper storage and check their quality parameters from time to time.
- Saving in labour requirement: Site-mixed concrete is a labour-intensive operation and managing large labour force is a big hassle for the customer. With the use of RMC the labour requirements are minimized considerably, thus benefiting customers.
- Reduction in wastage: In site-mixed concrete job, wastage occurs in handling of all materials, including cement. The latter is generally of the order of about 2-3 kg per 50 kg bag of cement. All such wastages are considerably minimized at RMC plant facility.
- Improved life cycle cost: Increased speed of construction coupled with reduction in labour cost and wastage results in considerable savings to customers. Further, the improved quality of concrete translates into enhanced long-term durability of concrete, thus minimizing the maintenance and repair costs. Overall, when one considers the life cycle costs, the use of RMC become cost-effective in the long run. The benefits directly accrue to the customers.
- RMC is eco-friendly: All plants of RMC pass the pollution control norms and are duly certified by the state pollution control authorities. As mentioned earlier, wastages are reduced drastically with the use of RMC. RMC plant can optimizes the mix proportions using the maximum possible potential from each material ingredient. All these improve the environmental performance of concrete.
Market Outlook
The RMC sector in India is growing rapidly at a pace of 25-30 per cent annually the business is still in its infancy – the gap between the organised and unorganised sector wide. In industrialised countries ready mix concrete forms around 70-75 per cent of the market share. With India building up its infrastructure and cities see a spurt in verticalisation the ready mix sector is expected to play an increasingly dominant role mainly because it is seen as the most viable option to speed up construction. RMC is also being increasingly preferred alternative for most real estate developers because site mixed concrete is dependent on the availability of labour.
Overall ready-mix penetration in India is around 9% but it is projected to be 14% by 2017-18. The demand is highest from the housing segment followed by infrastructure and industry respectively. While earlier, demand for RMC was largely seen in the metros, the industry has now grown to all parts of the country including Tier 2 and 3 cities.
The global ready-mix concrete market size was valued at USD 492.2 billion in 2015. The market is anticipated to witness immense growth over the next eight years on account of increasing construction spending for infrastructure development in emerging economies of China, India, Mexico, South Korea and Singapore.
RMC is being increasingly used as a building material for residential & commercial buildings, manufacturing facilities, energy generation plants, roads and runways. Infrastructure development in emerging economies coupled with increasing trend of urbanization are some of the key factors which are expected to drive industry growth over the forecast period.
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