Cocoa Processing Unit | Cocoa Processing Unit is Set Up for Manufacturing Cocoa Butter, Cocoa Couverture and Cocoa Powder. (Further Processed Products: Spreads and Chocolate Syrups)

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Introduction:

Cocoa processing unit is processing chocolate products (cocoa powder, chocolate bars) from cocoa beans. There are many ways to process cocoa beans into either cacao mass or cocoa powder, but there are three main processes: dry processing, wet processing and semi-wet. Dry processing requires cocoa beans be fermented for 15â€“20 days with careful control of temperature, ventilation and water supply. Fermentation produces an acidic pulp that must then be pressed to remove most of its moisture content in order to prevent fermentation during drying.

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The remaining cake still contains about 50% moisture and 8% natural sugar. It is then dried in heated rotating drums and hulled. Drying may take several days depending on weather conditions. After hulling, it is winnowed to remove broken beans and other impurities. This leaves roughly 45% cocoa bean chocolate liquor. Chocolate liquor can be processed into two components: cocoa solids and cocoa butter by means of solvent extraction using hexane. Alternatively, it can also be processed into pure unsweetened chocolate by means of solvent extraction using ethyl acetate instead of hexane.

Business Plan: Profitable Business of Cocoa Processing Unit Cocoa Butter, Cocoa Couverture and Cocoa Powder (Further Processed Products: Spreads and Chocolate Syrups)

Uses

The cocoa bean shells are used as fuel for generating electricity. They can also be used as animal feed, fertilizer and even in road construction. As it turns out, there are several different uses for cocoa shells other than simply as cattle fodder. Some of these include using them for carbon credits, turning them into bio-diesel or using them as raw material for biogas production or bio-char. Cocoa is found in a wide range of foods. It can be consumed raw, processed into drinking chocolate or hot chocolate, used as an ingredient in cakes and sweets, or used in savoury foods such as mole sauce. Drinks like Ovaltine, Milo, and Horlicks contain cocoa solids. Because of its fat content, cocoa powder can be used to make a variety of sauces. Because of the fat content, it’s ideal for coating frying pans when cooking eggs and other dishes that tend to cling.

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Manufacturing Process

The manufacturing process of cocoa processing unit consists of crushing, grinding, removal of skins and liquefaction. It is done using different types of machines in order to extract most of the fat from chocolate liquor. After all these steps are complete, cocoa powder is obtained after removing moisture content. The produced cocoa powder has different applications such as coating chocolate bars or in making soups. The application also uses cocoa as binding material along with milk and milk products for various preparations like ice cream and milkshakes etc.

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Cocoa powder can be used in preparing biscuits, cakes and other pastries. Cocoa beans can be used to prepare chocolates, truffles and candies. Cocoa butter is an edible vegetable fat extracted from cocoa beans during manufacturing process of cocoa processing unit. This butter gives flavor and texture to chocolate confectionaries. Cocoa butter is added to make smooth texture for chocolates.

Market outlook

The global cocoa processing industry is estimated to reach 4.46 million tonnes by 2020. The market for cocoa butter and powder, which are used in the making of chocolate and other chocolate products, is currently developing due to rising demand. The global cocoa processing market is expected to grow at a CAGR of roughly 1.3 percent between 2021 and 2026, reaching a volume of around 4.76 million tonnes. In the chocolate, culinary, and beverage industries, cocoa is still a popular component. Cocoa beans are high in flavonoids including theobromine and proanthocyanidins, which are known for their anti-aging, antioxidant, and anti-inflammatory properties.

They also help to reduce the risk of cardiovascular diseases such as heart failure, arrhythmia, and cardiomyopathy. Demand for cocoa-based products such as energy bars has surged among health-conscious clients as a result of these attributes. Apart from food, cocoa is utilised in a range of industries, including personal care. Because it moisturises the skin, cocoa butter is a common ingredient in over-the-counter skin care products like soap bars, lotions, creams, and lip balms. Cocoa products are used as flavouring agents and coatings for medicines and vitamins in the pharmaceutical industry.

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Benefits

It is a highly remunerative business. In addition, it has more options to generate more income as you can add different processing units on top of it which will offer more income generating possibilities. It is an easy-to-establish business that can be started with small capital and minimal labor requirements, unlike other businesses that need large capital investments or have high payrolls costs. You do not need any special skills and all you need are some simple machines and tools. The products from cocoa processing unit are in great demand in both local and international markets, hence there is good market for them. Cocoa products such as cocoa butter, chocolate powder, chocolate liquor etc., command very good prices in both local and international markets.

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