Earn Profits from Rice Husk Ash
The rice husk, also called rice hull, is the coating on a seed or grain of rice. It is formed from hard materials, including silica and lignin, to protect the seed during the growing season. Each kg of milled white rice results in roughly 0.28 kg of rice husk as a by-product of rice production during milling.
Common products from rice husk are: solid fuel (i.e., loose form, briquettes, and pellets), carbonized rice husk produced after burning, and the remaining rice husk ash after combustion. Rice milling industry generates a lot of rice husk during milling of paddy which comes from the fields. This rice husk is mostly used as a fuel in the boilers for processing of paddy. Rice husk is also used as a fuel for power generation. Rice husk ash (RHA) is about 25% by weight of rice husk when burnt in boilers. It is estimated that about 70 million tonnes of RHA is produced annually worldwide. This RHA is a great environment threat causing damage to the land and the surrounding area in which it is dumped.
During milling of paddy about 78 % of weight is received as rice, broken rice and bran .Rest 22 % of the weight of paddy is received as husk. This husk is used as fuel in the rice mills to generate steam for the parboiling process. This husk contains about 75 % organic volatile matter and the balance 25 % of the weight of this husk is converted into ash during the firing process, is known as rice husk ash (RHA). This RHA in turn contains around 85 % – 90 % amorphous silica. So for every 1000 kgs of paddy milled about 220 kgs ( 22 % ) of husk is produced , and when this husk is burnt in the boilers , about 55 kgs ( 25 % ) of RHA is generated.
India is a major rice producing country, and the husk generated during milling is mostly used as a fuel in the boilers for processing paddy, producing energy through direct combustion and / or by gasification. This RHA is a great environment threat causing damage to the land and the surrounding area in which it is dumped. Lots of ways are being thought of for disposing them by making commercial use of this RHA. Rice husk is an agriculture residue abundantly available in rice producing countries. Global production of rice is approximately 580 million tons a year, and this is rising as the world population and the consumption of rice increases. Rice husk is generally not recommended as cattle feed since its cellulose and other sugar contents are low. Furfural and rice bran oil are extracted from rice husk. Industries use rice husk as fuel in boiler and for power generation. Among the different types of biomass used for power generation, rice husk has a high ash content varying from 18 – 20%, silica is the major constituent of rice husk ash.
Use of rice husk ash with cement improves workability and stability of the concrete mixture. It reduces heat generation, thermal cracking, and plastic shrinkage of the material. It also helps in increasing strength, impermeability, and durability of the mixture during the setting period by modifying the pore-structure and blocking the large voids in the hydrated cement paste through pozzolanic reaction. The properties of rice husk ash improves the performance of cement, bricks, and other construction materials. Increasing demand for rice husk ash in the building & construction application segment is one of the major factors fueling the growth of the overall rice husk ash market.
The global rice husk ash market is projected to reach USD 2.42 Billion by 2020, at a CAGR of 5.15% from 2015 to 2020.
Rice husk is the outermost layer of protection encasing a rice grain. Rice husk was largely considered a waste product that was often burned or dumped on landfills. Many ways are being thought for disposal of rice husk and only a small quantity of rice husk is used in agricultural field as a fertilizer, or as bedding and for stabilisation of soils. Therefore, the use of rice husk as rice husk ash is one of the most viable solution. The husk can be used for poultry farming, composting or burning. In the case of burning, it has been used as biomass to power reactors to generate thermal or electrical energy. India is a major rice producing country and the husk generated during milling is mostly used as a fuel in the boilers for processing paddy, producing energy through direct combustion and / or by gasification.
The rice husk ash causes more environmental pollution and its disposal becomes a problem, hence requires attention regarding its disposal and its reuse. The ash is mainly composed of carbon and silica due to which it is used to manufacture different value added products. This book provides thorough information to utilize RHA with process pathway for economically valuable products.
This handbook explains manufacturing process with flow diagrams of various value added products from rice husk & rice husk ash, photographs of plant & machinery with supplier’s contact details and sample plant layout & process flow sheets. The major contents of the book are rice husk, rice husk ash (RHA), precipitated silica from rice husk ash, activated carbon from rice husk, cement from rice husk ash, electricity from rice husk, ethanol from rice husk, hardboard from rice husk, oxalic acid from rice husk, paper from rice husk, particle board from rice husk, rice husk briquettes, rice husk pellet, silicon from rice husk, sodium silicate from rice husk, packaging.
This book will be a mile stone for the entrepreneurs, existing units, professionals, libraries and others interested in recovery of value added products from rice husk (rice hull) & rice husk ash to explore an economic way for recycle and reuse of agricultural waste.
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